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Roller Press Machine

Roller Press Machine Specification

Product Type
Roller Press Machine

General Use
Compacting, Briquetting, and De-Airing Ceramics, Minerals, etc.

Material
Mild Steel Structure, Hardened Alloy Rollers

Type
Hydraulic Roller Press

Capacity
5 - 25 Tons/Hour

Weight (kg)
Approx. 3000 kg

Computerized
No

Automatic
Semi-Automatic to Fully Automatic

PLC Control
Available

Power Source
Electric

Power Consumption
8 - 10 kW

Rigidity
High

Voltage
415 V AC

Motor
Heavy Duty Induction Motor

Table Size
Customizable as per model

Spindle Speed
Variable

Axial Choice
Single & Double Axial Options

Dimension (L*W*H)
2100 x 1300 x 1800 mm (Approx.)

Feature
High Pressure Compacting, Low Noise Operation, Energy Efficient

Color
Blue & White

Lubrication System
Automatic Centralized Lubrication

Roller Adjustment Mechanism
Manual/Electro-Hydraulic

Noise Level
< 75 dB

Roller Width
1000 mm (Standard) or Custom

Feed Size
Up to 40 mm

Cooling System
Integrated Water Cooling

Safety Features
Emergency Stop, Overload Protection, Safety Interlock

Roller Surface
Carbide Studded / Smooth

Application
Suitable for cement clinker, limestone, slag, and raw materials

Working Temperature
0 - 45°C

Roller Diameter
320 mm (Standard) or Custom

Max Hydraulic Pressure
100-140 Bar

Control System
Digital Touch Panel

About Roller Press Machine

We are holding rich experience in the domain of manufacturing and supplying Roller Press. This machine is great for short run orders and to handle a wide variety of products; accurately, efficiently and safely. We manufacture this machine under the firm guidance of expert supervisors using high quality materials and components. It is used for the production of larger formats of stock. The machine works by using a steel-rule die, taking the desired piece of stock and placing it on top of the steel-rule die. Clients can avail our Roller Press in different specifications as per their requirements.

Features:

Robust construction
Easy to install and operate
Longer working life

Versatile Compacting for Industrial Needs

Designed for cement, ceramics, and minerals processing, this hydraulic roller press delivers reliable performance across multiple industries. Its customizable roller width and diameter cater to various production capacities, making it ideal for manufacturers seeking adaptable solutions for compacting and briquetting operations.

Advanced Automation and Safety Features

Equipped with a digital touch panel, automatic lubrication, and PLC controls, the machine offers seamless operation and user-friendly adjustment. Safety is prioritized through emergency stop, overload protection, and interlock systems, ensuring secure functioning in demanding industrial environments.

Precision Engineering and Durability

Constructed from premium mild steel with hardened alloy rollers, the roller press boasts high rigidity, integrated cooling, and a heavy-duty induction motor. Expect consistent output, extended equipment life, and minimal downtime, suitable for rigorous use in large-scale production facilities.

FAQs of Roller Press Machine:

Q: How does the roller press machine benefit cement and mineral processing operations?

A: The machine compacts, briquettes, and de-airs raw materials like cement clinker, limestone, and slag, increasing material density, improving throughput, and reducing energy consumption. Its adaptable design addresses diverse process requirements, benefiting manufacturers by enhancing operational efficiency.

Q: What materials can be processed using this hydraulic roller press machine?

A: This roller press processes cement clinker, limestone, slag, and various raw or mineral materials, making it suitable for ceramic, mineral, and cement industries, as well as other applications involving compacting or briquetting of granular and powder materials.

Q: Where is the ideal location to install this machine within a facility?

A: The machine is best installed in production areas designated for raw material preparation or compacting. Its integrated cooling and low-noise operation allow for placement near other processing equipment, ensuring streamlined workflow within ceramic, mineral, or cement processing plants.

Q: What is the maximum feed size the machine can handle, and what are the roller specifications?

A: The roller press can handle feed sizes up to 40 mm. Standard roller diameter is 320 mm and width is 1000 mm, both of which can be customized. Roller surfaces are available in carbide studded or smooth variants, catering to specific material and process needs.

Q: How is roller adjustment managed, and what are the available control systems?

A: Roller adjustment can be performed manually or via an electro-hydraulic mechanism, depending on model selection. The machine features a digital touch panel and optional PLC control for intuitive, precise operation and monitoring.

Q: What safety and maintenance features are included?

A: Safety is ensured through emergency stop buttons, overload protection systems, and safety interlocks. Maintenance is simplified by an automatic centralized lubrication system, which keeps crucial components properly lubricated for reliable, long-term operation.

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